Did the clutch last night, as my bruised forearms can attest. I ended up unbolting (in this order)
- engine cover
- air intake
- black bumper trim strip
- metal under-engine tray
- unclipped hoses & removed lower shroud
- unbolted upper shroud
Then I was able to move the upper shroud out of the way enough to unbolt and remove the fan. As someone posted in the thread linked above: The bolts attaching the clutch to the pulley (10 mm) are easy to round off. My socket set did not fit, requiring a closed wrench instead. (Use the longest you can find for leverage)
I picked it up from the local dealer, who had stock, for about $184 CN. The labour quote for the job was $150. The process took me about an hour, but I wasn't rushing. I should have done it sooner, as there is a huge difference in noise level when starting the truck and when accelerating. Gas mileage also seems noticeably improved . After 100 km of mixed driving I'm seeing about 15% improvement.
(...I don't quite believe it myself and I will post a longer term average.)
H